How do they work?
Scotch yoke actuators operate using a clever mechanical principle that transforms linear motion into rotary motion, making them ideal for quarter-turn valve automation. The core of this mechanism lies in the unique "scotch yoke" design, which allows for efficient torque distribution—particularly high at the start and end of the stroke. These torque peaks are critical for overcoming valve breakaway resistance and achieving tight shutoff.
At the heart of a scotch yoke actuator is a central shaft connected to a yoke, which is in turn driven by a piston. When pneumatic or hydraulic pressure is applied, the piston moves linearly along the cylinder. This motion pushes or pulls the yoke, which is slotted and engages with a pin or roller attached to the actuator shaft. As the yoke moves, it forces the shaft to rotate—usually 90 degrees—thus opening or closing the connected valve.
One of the key benefits of this design is the non-linear torque output. Unlike rack and pinion systems that deliver a more constant torque, the scotch yoke design concentrates torque at the critical points of valve operation: the breakaway (start) and seating (end) positions. This makes them highly effective in demanding applications where extra torque is needed during tight sealing or when valves haven’t been operated for long periods.
Scotch yoke actuators are available in double-acting configurations—where air or hydraulic pressure is used to power both opening and closing strokes—or spring-return versions, where the spring automatically returns the actuator to its fail-safe position in the event of pressure loss. They are also modular in design, allowing easy integration with a range of accessories such as solenoid valves, positioners, and limit switch boxes for full control and monitoring.