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High pressure ball valves are engineered to handle extreme pressure conditions while ensuring reliable and leak-proof shut-off in critical applications. These robust valves are commonly used across demanding industries such as oil and gas, petrochemical, water treatment, and hydraulics, where safety, performance, and long-term durability are essential. Constructed from high-grade stainless steel, carbon steel, or exotic alloys, high pressure ball valves are designed to withstand pressures well above standard ratings.

Key features and benefits of High Pressure Ball Valves.

Key Features

Designed to withstand extreme pressure environments, often exceeding 6,000 PSI. Ideal for critical applications in hydraulic, oil & gas, and high-performance industrial systems.

Key Features

Offers unobstructed flow paths for minimal pressure drop and high flow efficiency. Suitable for applications where flow performance is crucial.

Key Features

Manufactured from durable materials like stainless steel or carbon steel to ensure long-lasting performance. These valves can endure harsh environments and aggressive media.

Key Features

Engineered for bubble-tight shut-off under high pressure. Reduces the risk of leakage, ensuring system integrity and safety.

Key Features

Fire-safe ball valves include internal seals that maintain containment even after exposure to extreme heat. This adds an extra layer of safety in volatile environments.

Key Features

Capable of handling extreme temperatures depending on seat and seal material. Perfect for steam, cryogenic, and high-temperature fluid applications.

Carbon steel ball valves are especially well-suited for handling non-corrosive and mildly corrosive fluids, combining toughness with cost-efficiency. Their robust construction ensures long service life in abrasive or high-impact applications, and the material’s high tensile strength makes it suitable for both above-ground and subsea installations. Available with a range of end connections including BSP, NPT, socket weld, and butt weld, these valves integrate easily into high-pressure systems. Whether manually operated or fitted with actuators, carbon steel ball valves deliver consistent performance where failure is not an option.

Size Range:	DN08-DN50 (1/4"-2")
Body Materials:	Stainless Steel
Body Types:	Floating Ball
Applications:	Chemical, Marine, Food/Beverage, Consumer Health, Petrochemical, Oil & Gas, Water
End Connections:	Screwed BSP/NPT
Actuation:	Pneumatic, Electric, Hydraulic, & Electro-Pneumatic

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Size Range:	DN08-DN50 (1/4"-2")
Body Materials:	Carbon Steel
Body Types:	Floating Ball
Applications:	Chemical, Marine, Food/Beverage, Consumer Health, Petrochemical, Oil & Gas, Water
End Connections:	Screwed BSP/NPT
Actuation:	Pneumatic, Electric, Hydraulic, & Electro-Pneumatic

Find Out More

Each of these features plays a vital role in ensuring performance, safety, and reliability in high-pressure systems. The ability to withstand extreme pressures and temperatures means these valves are trusted in critical applications where failure could lead to costly downtime or safety hazards. Full bore designs and leak-tight sealing ensure fluid flow remains efficient and contained, while the anti-blowout stem and fire-safe options offer peace of mind in hazardous or high-risk environments. Compatibility with various end connections and automation capabilities provides flexibility for both installation and operation, supporting everything from manual shut-off to fully remote control.

High pressure ball valves are used across a wide range of demanding industries where system integrity, safety, and reliable performance under extreme pressure are critical. In the oil and gas sector, they are a vital component in upstream extraction, midstream transport, and downstream refining operations, handling both fluids and gases in high-pressure lines and shutdown systems. Hydraulic systems in heavy machinery and industrial equipment rely on these valves for precise and secure flow control under intense pressure. In chemical and petrochemical plants, they manage aggressive media in high-pressure environments, including reactors and transfer lines.

Explore our Brass Ball Valves – a cost-effective, corrosion-resistant solution perfect for low to medium pressure systems in plumbing, HVAC, and general industrial use.

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Industries

A high pressure ball valve is a shut-off valve designed to handle extremely high pressures, typically above 1,000 PSI. It uses a rotating ball with a bore to control fluid flow with minimal leakage.

Pressure ratings can vary but commonly range from 1,000 PSI up to 10,000 PSI and beyond. Always check the manufacturer’s datasheet for exact specifications.

These valves are usually constructed from stainless steel, carbon steel, or other high-strength alloys. The seat and seals are often made from PTFE, PEEK, or other pressure-resistant materials.

They’re used in industries like oil & gas, chemical processing, hydraulics, marine, mining, and power generation. Any system requiring high-pressure control or shut-off can benefit from these valves.

Yes, they can be fitted with pneumatic or electric actuators for automated or remote operation. Manual options with lever or gear handles are also available.

High pressure ball valves come with various end connections including BSP, NPT, socket weld, butt weld, and flanged ends. The choice depends on system requirements and standards.

Yes, when made with corrosion-resistant materials like 316 stainless steel or exotic alloys, they are suitable for aggressive and corrosive media. Seal materials also need to be chemically compatible.

Temperature limits depend on the materials used but typically range from -50°C up to 250°C or more. High-performance seals and body materials extend these limits.

Full bore valves have a ball opening the same size as the pipe, allowing unrestricted flow. Reduced bore valves have a smaller opening, which can create a slight pressure drop.

They are generally low-maintenance, but periodic inspection is recommended. Lubrication and seal checks ensure long-term performance and safety.

A fire-safe valve is designed to maintain its sealing integrity during or after exposure to fire. It includes secondary metal-to-metal seals that activate in high heat situations.

Yes, if made from approved materials such as stainless steel and fitted with WRAS or NSF-certified seals. Always confirm compliance with local water safety standards.

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