Butt Weld Ball Valves

Butt weld ball valves are designed for permanent installation within pipeline systems where strength, integrity, and leak-free performance are essential. Featuring welded end connections, these valves are directly welded to the pipe, creating a strong, continuous joint that eliminates potential leak paths and reduces the risk of joint failure.

Valve Standards & Stuff

Body Material: ASTM A351 CF8M 316 Stainless Steel & Trim
Seats Material: TFM 1600® Cavity Filled Seats & Seals
Seat Approval: 3A, FDA & Wras Approved
Cleaning: Suitable for Steam Cleaning & Sterilisation to 200 Deg C
Design Standard: MSS SP-110, BS4825
Surface Finish: Chemically Polished External/Mechanical Ra 32 / 0.8um Internal
Inspection & Testing: MSS SP-110
Face 2 Face: ASME B16.10
Pressure Rating: 400 PSI

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Hygienic Tri Clamp-Weld OD Ball Valves are designed for industries requiring high sanitary standards, such as food and beverage, dairy, pharmaceutical, and biotech applications. They ensure a smooth, crevice-free flow to prevent contamination.

Most hygienic ball valves are constructed from stainless steel 316L, which offers excellent corrosion resistance, durability, and compatibility with clean-in-place (CIP) and sterilize-in-place (SIP) systems.

  • Tri Clamp connections allow for easy disassembly, cleaning, and maintenance, making them ideal for frequent sanitation processes.
  • Weld OD (Outside Diameter) connections provide a permanent, high-integrity seal, ensuring minimal risk of leaks and contamination.

Yes, most hygienic Tri Clamp-Weld OD Ball Valves comply with FDA, 3A, and ASME BPE standards, making them suitable for sanitary applications. Always check product specifications for exact certifications.

These valves are designed for liquids, gases, and steam in hygienic applications. They work well with dairy products, pharmaceutical fluids, CIP/SIP cleaning agents, and other process media.

Yes, hygienic Tri Clamp-Weld OD Ball Valves can be fitted with pneumatic or electric actuators for automated control, improving efficiency and process control.

  • Temperature range: Typically between -20°C to 180°C (depending on seals and construction).
  • Pressure range: Usually up to 10-16 bar, but this varies by valve design and size.

Common seal materials include PTFE (Teflon), EPDM, and FKM (Viton). PTFE is preferred for its chemical resistance, while EPDM and FKM offer better flexibility and heat resistance.

  • 2-way valves control on/off flow in a single direction.
  • 3-way valves are used for diverting, mixing, or distributing flow between different process lines.

Regular maintenance includes:

  • Inspection of seals and seats for wear or damage.
  • Cleaning using CIP/SIP processes to maintain hygiene.
  • Lubrication (if required) for smooth operation.

  • For Tri Clamp connections, simply secure with a clamp and gasket.
  • For Weld OD connections, professional welding is required to ensure a sanitary, leak-proof seal.

Built In. Locked Tight. No Leaks.

Butt weld end ball valves are designed for permanent, high-integrity installations, delivering maximum strength, zero leak paths, and long-term reliability in high-pressure and high-temperature pipeline systems.

Frequently Asked Questions

Butt weld ball valves are used for permanent isolation in pipelines where high strength and leak-free performance are required, particularly in high-pressure or high-temperature applications.

Butt weld connections eliminate flanges and threaded joints, reducing potential leak points and providing a stronger, more compact installation.

Yes, they are ideal for high-pressure services due to the welded connection and robust valve construction.

Yes, they are commonly used in steam systems where pressure and temperature ratings meet application requirements.

Many butt weld ball valves are available in full bore designs, allowing unrestricted flow and minimal pressure drop.

They are typically manufactured from carbon steel, stainless steel, or specialist alloys depending on the media and operating conditions.

Yes, butt weld ball valves can be supplied with pneumatic or electric actuators for automated operation.

Most standard butt weld ball valves are bi-directional unless specified otherwise.

They are installed by welding the valve ends directly to the pipeline, creating a permanent, leak-free joint.

No, removal typically requires cutting the valve out of the pipeline, which is why they are used where long-term installation is intended.

They are widely used in oil and gas, chemical processing, power generation, steam systems, and heavy industrial applications.

Selection depends on pressure rating, temperature, media, material, bore size, and whether manual or actuated operation is required.

FAQ

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Butt Weld Ball Valves